inline switch-rated motor plug

Connection and disconnection of a DECONTACTOR™ Series Plug and Receptacle
is a NFPA 70E defined 'Normal Operation'.
PPE is not required.

As the foremost consensus standard for electrical safety in the workplace, NFPA 70E is the primary resource for employers
to use in determining how to comply with OSHA’s electrical
safety regulations. It is also used by OSHA and the courts in the investigation of injuries in order to assess whether or not the involved employers took reasonable steps and precautions to protect their employees.

The key elements of the standard are summarized below. Complete details should be obtained from the standard itself.

Article 110 – General Requirements for Electrical Safety-Related Work Practices

Electrical Safety Program (110.1)

Employers are required to implement and document an electrical safety program to direct employee activities in a manner that is appropriate for the different voltage, energy level and circuit conditions that may be encountered. This safety program shall include all electrical safety procedures, be documented in writing, and be made available to all employees. If work on or near energized electrical conductors and circuit parts operating at 50V or more is required, the safety program must:

  • Include a procedure that defines requirements and provides guidance for workers as they perform
    work on or near live parts
  • Identify the hazard/risk evaluation procedure, including the potential for human error, to be used before work is started within the limited approach boundary of energized electrical conductors and circuit parts operating at 50 volts or more.
  • Include a job briefing process to inform employees of the hazards, proper procedures, special precautions, energy source controls and PPE requirements
  • Hierarchy of Risk Control Methods

Risk control methods are to be implemented according to the following hierarchy, which clearly indicates that eliminating the potential hazard should be the first priority, while using PPE to protect against it as the last line of defense:

    1. Elimination
    2. Substitution
    3. Engineering Controls
    4. Awareness
    5. Administrative Controls
    6. PPE
Training Requirements (110.2)

Employees who may be exposed to electrical hazards must be specifically trained to understand the
hazards associated with electrical energy as well as the safety-related work practices and procedures required to provide protection from them. The level of training provided determines the tasks that an employee is qualified to perform.

Only specially ‘Qualified Persons’ may perform work on or near exposed and energized electrical conductors or circuit parts. The training requirements include:

  • How to recognize the potential hazards that exist
  • How to distinguish energized from non-energized parts
  • How to determine the voltage of exposed energized electrical conductors
  • The relationship between the hazard and potential injury
  • How to avoid exposure to the hazards
  • How to select appropriate personal protective equipment
  • Specific work practices and procedures to be followed
  • Emergency procedures for assisting victims of electrical incidents
  • How to perform a hazard/risk assessment
  • How to determine approach and flash protection boundaries
Working While Exposed to Electrical Hazards

Safety work practices consistent with the nature and extent of the associated electrical hazards shall be used to safeguard employees from injury while working on or near exposed electrical or circuit parts that are or can become energized. Two primary conditions are identified and addressed:

  1. Energized Electrical Conductors and Circuit Parts – Safe Work Condition. Live parts to
    which an employee might be exposed shall be put into an electrically safe work condition before employees can work on or near them, unless work on energized components can be justified
    according to section 130.2.
  2. Energized Electrical Conductors and Circuit Parts – Unsafe Work Condition. Only qualified persons may work on electrical conductors or circuit parts that have not been put into an electrically safe work condition.

The requirements for establishing an electrically safe work condition are indicated in Article 120, while
the requirements for work involving electrical hazards are covered in Article 130.

Article 120 – Establishing an Electrically Safe Work Condition

The most effective way to prevent an electrical injury is to completely remove the source of electrical
energy and eliminate the possibility of its reappearance. To do so, workers must identify and disconnect
all possible sources of electricity.

Process for Establishing and Verifying an Electrically Safe Work Condition (120.5)
  1. Identify all possible sources of electric supply.
    Care should be taken to identify the possible presence of secondary sources.
  2. Properly interrupt the load current(s) and open the disconnecting device(s). Not all disconnecting devices are rated to interrupt load currents; this should only be done with a properly rated device.
  3. Verify deenergization through visual inspection of the disconnect contacts.
    Disconnecting means may sometimes fail to open all phase conductors when the handle is operated,
    so it is necessary to verify physical contact separation. If this requires removing the disconnect
    door or cover, appropriate PPE must be used.
  4. Release stored electrical energy
  5. Release or block stored mechanical energy
  6. Apply lockout/tagout devices. This should be done in accordance with a formally established company policy.
  7. Use a voltage detector to test each conductor to which the worker may be exposed in order to verify deenergization. The voltage detecting device must be functionally tested both before and after taking the measurements in order to ensure that it is working satisfactorily.
  8. Circuit parts with induced voltages or stored electrical energy must be grounded.

If the conductors being deenergized could contact other energized conductors or circuit parts, grounding devices rated for the available fault duty should be applied.

Energized Work (130.2)

Deciding to work on or near energized electrical conductors and circuit parts should be a last resort in
the workplace, after all other opportunities for establishing an electrically safe work condition have been exhausted. Work on energized parts at 50V or more should only be performed if the employer can demonstrate that deenergizing will introduce additional hazards or is not feasible due to equipment
design or operational limitations.

When non-routine work must be performed on energized parts, a detailed work permit must be
prepared before the work can start. The work permit must document the following elements and be approved by a responsible manager or safety officer:

  • A description of the circuit and equipment to be worked on
  • Justification for performing the work in an energized condition
  • A description of the safe work practices to be employed
  • Results of the shock hazard assessment
  • Determination of shock protection boundaries
  • Results of the flash hazard analysis
  • The flash protection boundary
  • The personnel protective equipment required for worker safety
  • Restricted access of unqualified persons from the work area
  • Evidence that the job briefing has been completed
Approach Boundaries to Energized Electrical Conductors or Circuit Parts (130.4)

Limited and restricted approach boundaries must be determined in order to identify safe approach distances and the precautions required to minimize the possibility of shock.

Arc Flash Risk Assessment (130.5)

An arc flash hazard analysis shall be done in order to protect personnel from the possibility of being
injured by an arc flash. As part of this analysis, flash protection boundaries must be determined based
on available bolted fault currents and the incident energy exposure level for personnel working within
this boundary must be calculated.

Personal and Other Protective Equipment (130.5)

Employees working in areas where electrical hazards are present shall be provided with, and shall use, protective equipment that is designed and constructed for the specific part of the body to be protected
and for the work to be performed.

The NFPA 70E standard provides a table that identifies the type of arc-rated clothing and other PPE that should be worn based on the incident energy analysis.

Table 130.5(G) Selection of Arc-Rated Clothing and Other PPE
When the Incident Energy Analysis Method Is Used
Incident energy exposures equal to 1.2 cal/cm2 up to 12 cal/cm2
  • Arc-rated clothing with an arc rating equal to or greater than the estimated incident energya
  • Long-sleeve shirt and pants or coverall or arc flash suit (SR)
  • Arc-rated face shield and arc-rated balaclava or arc flash suit hood (SR)b
  • Arc-rated outerwear (e.g., jacket, parka, rainwear, hard hat liner) (AN)
  • Heavy-duty leather gloves, arc-rated gloves, or rubber insulating gloves with leather protectors (SR)c
  • Hard hat
  • Safety Glasses or safety goggles (SR)
  • Hearing protection
  • Leather footwear
Incident energy exposures greater than 12 cal/cm2
  • Arc-rated clothing with an arc rating equal to or greater than the estimated incident energya
  • Long-sleeve shirt and pants or coverall or arc flash suit (SR)
  • Arc-rated arc flash suit hood
  • Arc-rated outerwear (e.g., jacket, parka, rainwear, hard hat liner) (AN)
  • Arc-rated gloves or rubber insluating gloves with leather protectors (SR)c
  • Hard hat
  • Safety Glasses or safety goggles (SR)
  • Hearing protection
  • Leather footwear

SR: Selection of one in group is required

AN: As needed

a Arc ratings can be for a single layer, such as an arc-rated shirt and pants or a coverall, or for an arc flash suit of a multi-layer system if tested as a combination consisting of an arc-rated shirt and pants, coverall, and arc flash suit.

b Face shields with a wrap-around guarding to protect the face, chin, forehead, ears and neck are are required by 130.7(C)(10)(c). Where the back of the head is inside the arc flash boundary, a balaclava or an arc flash hood shall be reuqired for full head and neck protection.

c Rubber insulating gloves with leather protectors provide arc flash protection in addition to shock prtection. Higher class rubber insulating gloves with leather protectors, due to their increased material thickness, provide increased arc flash protection.